2013 Koch Powder Paint Line

Components:
Stainless Steel Wash Line
Powered Exit Blow Off
Dry Off Oven
Cooling Tunnel
Environmental Controlled Coating Room
(2) Quick Change Nordson Booths
Powder Cure Oven
Powder Cooling Tunnel
Overhead Conveyor System
Koch Smart Control System
Production Data:
 System Operation: 8.0 hours per shift, two (2) shifts per day, 240 days per
year
 Design Line Speed: 30 FPM
 Production Rate: 450 hangers per hour
 Hanger weight: 20 lbs
 Part Weight: 60 lbs per hanger
 Maximum Production Weight: 80 lbs. including hanger
 Product Envelope: 2’-6” long (with travel) x 2’-6” wide x 6’-2” high
 Conveyor Speed: 30 FPM (Variable 25 to 35)
 Product Centers: 4’-0”

DESIGN SPECIFICATIONS
FOR
QTY 2 - COLORMAXFC POWDER BOOTH SYSTEM
1. POWDER COATING TYPE: Organic
2. DESIGNED CONVEYOR SPEED: 30 fpm
3. CONVEYOR SYSTEM TYPE: Monorail
4. PARTS COATED: Range Components
5. COATING THICKNESS DESIRED: 1.5-3 mils Average on Selected Surfaces
6. LARGEST PART SIZE: 2'-6.000" w x 6'-4.000" h x 3'-0" l
7. PROFILE END OPENING: 4'-0" w x 7'-4" h
8. NUMBER OF RECLAIMED/RECYCLED POWDERS: 10+
9. NUMBER OF POWDERS: 10+

A Encore LT Manual Gun Rail Mount System
2 - Encore Rail Mount System
2 - 150mm Lance Extension
B Sturdy Operator Platform, 3'-0" wide x 3'-0" long is constructed of welded, heavy-gauge steel with safety rails.
2 - Operator Platforms
C Smart Coat Control System
* Allen Bradley Panelview Plus 15" with Pedestal
* Fifteen dual iFlow closed-loop mass flowmeters (accuracy +/- <1%)
* Fifteen dual gun driver cards
* Ethernet gateway to Allen Bradley ControlLogix located in main electrical panel
* Multi-level password protection
* Print functionality
* Gun fault diagnostics
* Gun mover diagnostics
* Motor overload and VFD diagnostics
* Gun status screens
* Automatic Feedback Current control for operating parameter control
* Line speed indication
* Gun maintenance timers
* Accommodates up to 255 presets for gun control parameters
* Four patented advanced coating modes - Standard, Recoat, Deep Recess, Special (dry blend metallics and micas) and User Programmable.
* Percent adjust function for global adjustment to all preset airflow settings.
* Easy inspection and access to all gun related electronics and pneumatics

Encore Automatic Guns
* 100 kV gun for highest transfer efficiency
* Air purge cleanable design without manual disassembly
* Wide nozzle selection. Optional ion collector available

30 - Encore Guns, Mounts, Cables

D Oscillator and Gun Positioning Equipment
* Oscillator with a maximum stroke length of 18 inches.
* Cam and eccentric design for long life and smooth operation
* Gun Positioning for constant gun-to-part distance control