2013 Koch Dual Tunnel Enamel Powder Paint Line

Streams #1 (S1 & S2) - Porcelain (Cavities)
1.1. One (1) Spray Pretreatment; Four (4) Stage Dual Line
1.2. One (1) Powered Exit Blow-Off System per Stream
1.3. One (1) Dual Line Dry-Off Oven
1.4. One (1) Dual Line Cooling Tunnel
1.5. One (1) Environmentally Controlled Powder Room (shared with Stream #4)
1.6. One (1) Environmentally Controlled Transfer Room (four (4) transfer areas)
1.7. One (1) Material Handling System with Hangers, per Stream
1.8. One (1) KochSmart® Control System
Production Data:
 System Operation: 8.0 hours per shift, two (2) shifts per day, 240 days per
year
 Production Rate: 321 hangers per hour
 Hanger Weight: 20 lbs
 Design Production Weight: 20 lbs per hanger
 Design Production: 25,680 lbs per hour incl. hanger (12,840 lbs per hour per
stream)
 Product Envelope: 3’-0” long (with travel) x 3’-0” wide x 3’-0” high
 Maximum Part Size: 34” long x 29” wide x 25” high
 Conveyor Speed and Process: 25 FPM (Variable 10 to 25 FPM, startup 15
FPM)
 Product Centers: 56”
1.1. Spray Pretreatment System; 4-Stage Dual Line
1.1.1. Dimensions: 118’’-6” long x two (2) tunnels, each 5’-10” wide (11’-8” O.A.) x 8’-
4” high elevated housing; 3’-3”high tanks
1.4. Dual Line Cooling Tunnel
1.4.1. Floor Mounted Enclosure with entry and exit openings
1.4.2. Dimensions: 85’-4” long x 30’-4” wide x 9’-0” high
1.5. Environmentally Controlled Powder Room S1 & S2 (Shared with S4)
1.5.1. Room Dimensions: 260’-0” wide x 138’-8” long x 20’-0” high (inside)
1.5.2. Room enclosure designed for five (5) powder booths
1.7. Material Handling System with Hangers, per Stream
1.7.1. Overhead #X-458 chain monorail system
1.7.2. S1-2,430 feet in chain length
1.7.3. S2- 2,315 feet in chain length
1.7.4. Design speed of 25 FPM; variable 10-25 FPM (start-up at 25 FPM) from control
panel with variable speed drives (60 Hz); two (2) 5 HP floating frame drive
units each line with 3,000 pound pull
KochSmart® Control System
1.8.1. Allen Bradley ControLogix processor platforms